Make complex flights repeatable

8-axis servo robotic flight forming for repeatable, high-precision helical production

Patented RoboHelix technology replaces hydraulic, die-based forming with automated 8-axis production to deliver complex flights with repeatable geometry, faster changeovers and less operator dependency.

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RoboHelix | The ultimate flight forming robot

From traditional flight forming to robotic servo production

Traditional flight forming still depends on hydraulic motion, manual setup and constant operator input. RoboHelix introduces an innovative robotic servo forming technology designed for repeatable geometry, faster changeovers and safer production.

Traditional Process
DIES
Dies and die-plates
SETUP
Long manual setup
OPERATORS
A highly skilled operator is required
TOLERANCE
Trial and error
REPEATABILITY
Wide range of variations

RoboHelix Process
NO-DIES
No Dies or die-plates
SETUP
Automated setup
OPERATORS
No skilled operator is needed
TOLERANCE
Precise fit
REPEATABILITY
Very high CNC repeatability

See how RoboHelix could improve quality, reduce variability and fit your production requirements.

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Benefits

Why manufacturers choose RoboHelix

No dies required

No traditional dies, less tooling complexity.

Faster Setup​

Quicker changeovers with minimal manual setup

Repeatable Accuracy

Consistent, high quality flight geometry

Safer Operation

Enclosed robotic production with less operator exposure

Complex Geometry

Produce advanced shapes that are hard to achieve traditionally.

Low maintenance

Servo-driven process designed for efficiency and reduced upkeep

Our Modular Machines

The RoboHelix RX series includes three production platforms tailored to different helical flight and auger manufacturing requirements, each designed to provide efficient robotic production, repeatable results, and reduced setup effort.

RoboHelix RX125 robotic flight forming machine for small-scale precision helical flights and augers

RX125

  • 500mm

    MAX. BLANK OD

  • 12mm

    MAX THICKNESS

  • 650mm

    MAX. COVERAGE

Perfect for precise, smaller-scale helical flights and augers. Built for efficiency and high-speed batch manufacturing.

RX250 elite industrial robotic CNC flight former for high-throughput auger and helical flight production.

RX250

  • 800mm

    MAX. BLANK OD

  • 18mm

    MAX THICKNESS

  • 1000mm

    MAX. COVERAGE

Our versatile mid-range powerhouse designed for standard industrial applications in food processing, agriculture, and material handling.

alt="RX500 heavy-duty robotic helical flight forming system for foundation drilling and heavy mining applications

RX500

  • 1500mm

    MAX. BLANK OD

  • 24mm

    MAX THICKNESS

  • 1650mm

    MAX. COVERAGE

Industries requiring large and accurate flighting meant for heavy-duty steel with big applications such as heavy mining and centrefuges.

INDUSTRIES

Applications and industries where RoboHelix creates the most value

RoboHelix is strongest where helical flights are core to equipment performance and the current process struggles with setup, repeatability or special geometry.
Precision helical flights for agricultural grain handling and auger systems

Agriculture Equipment

Form augers for grain carts, seed tenders, mixers and manure handling systems where geometry changes and smaller production batches make die-based tooling inefficient.

Stainless steel helical flights for wastewater treatment and screw press applications

Water & Wastewater

Produce screw screens, dewatering press components and extraction systems where fit, repeatability and blank-driven forming improve downstream assembly and operating performance.

Industrial conveyor screws and helical flights for bulk material handling systems

Bulk Material Handling

Build conveyor, feeder and blender flights with variable pitch, taper and special geometries across high-mix production enviroments.

Hygienic stainless steel helical flights for food and pharmaceutical sanitary equipment

Food & Pharmaceutical Processing

From stainless helical components for food, dairy and pharma equipment where cleanability, repeatability and material cost control matter.

Heavy-duty wear-resistant helical flights for mining and mineral processing machinery

Mining & Mineral Processing

Produce screw washer flights and abrasion-duty components where rework in AR plate is expensive and geometry consistency matters in demanding service conditions.

Large diameter helical flights for foundation drilling and piling applications

Foundation Drilling & Piling

From drill pipe flights and auger components with variable pitch requirements across high-mix production runs for CFA, Kelly, startes and extensions.

SOFTWARE

Integrated Software for Blank Generation, Forming Logic and Machine Control

HelixNinja software complements RoboHelix by generating precise blank measurements, managing geometry requirements to produce geometrically precise helical flights.
HelixNinja software interface for blank generation and 3D helical forming logic

Blank Logic

Calculates segments and key forming parameters

Helix control

Creates standard, conical, canted, and tapered flight generation with cutouts.

Machine-ready output

Generates the data needed for repeatable automated forming.

Demonstration

No dies. No plates. No hardware retooling.

SERVICE & SUPPORT

Support for commissioning and ongoing operation

RoboHelix support is built around commissioning, training, engineering support and critical spare-part coordination throught the operating life of the system

number--1

Commissioning
and training

Commissioning and operator training are available as part of the delivery project.
number--2

Engineering
support

Support is coordinated by the RoboHelix engineering team, with remote diagnosis as first line.
number--3

Critical
spares

Critical spare parts are stocked selectively, with supplier-based shipment when applicable.

Warranty
coordination

Warranty terms are linked to commissioning and training, with extended electronics coverage...

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Contact us at sales@robohelix.com